Digital Electrolysis Integrated Solution-Leading the Digital Transformation of the Chlor-Alkali Industry
In the wave of the chlor-alkali industry's continuous pursuit of high-efficiency, safety, and intelligent development, HangZhou K-real Engineering Technology Co., Ltd. has launched an innovative digital electrolysis integrated solution. This is a safety, energy-saving, and digital management system specially designed for electrolysis devices, aiming to bring all-around upgrades and optimizations to chlor-alkali enterprises.
The system has a precise architecture, consisting of a remote I/O data acquisition unit, a PLC control system, and upper-computer management software working in coordination. The remote I/O data acquisition unit uses advanced and reliable data acquisition hardware that is widely used and highly praised in the chlor-alkali industry, with excellent performance. It has a common-mode voltage resistance of up to 1000V AC, which can effectively resist strong-electric interference; high acquisition accuracy to ensure accurate data; a short acquisition cycle of only 100ms for rapid data updates; strong anti-interference ability to guarantee stable data transmission. It also comes with disconnection detection and self-diagnosis functions for faults, greatly improving the system's stability and maintenance convenience.
The software functions are also powerful. It includes unit cell voltage acquisition and display, making the operating status clear at a glance. The automatic alarm, automatic rectification power reduction, and automatic interlocking functions build a solid defense line for safe production. Pinhole interpretation and coating analysis assist in equipment health monitoring. The early-diagnosis engine can detect potential problems in advance. In addition, the system is equipped with a MES data interface, which can seamlessly connect to the customer's own information system. It can also upload data to the cloud platform to enjoy the remote diagnosis service provided by K-real's experts.
This digital electrolysis integrated solution creates significant value for chlor-alkali enterprises in key aspects such as replacing manual labor with machines, ensuring safety, reducing unplanned shutdowns, and intelligently allocating the production capacity of electrolytic cells. It is a powerful assistant in promoting the digital transformation of the chlor-alkali industry.
